Intelligent measurement systems
QASS measurement systems steadily stay on the cutting edge of technology and expand their repertoire on a daily basis. The use of advanced technologies such as pattern recognition, clustering algorithms and deep learning is a matter of course for QASS and an integral part of our way of working.
Crack detection during straightening
We are the global leader in crack detection. Our measuring system "Optimizer4D" is equipped with an innovative analysis concept that reduces pseudo scrap and unveils every detail of the straightening process by analyzing intensity, energy curve and frequency.
Chatter mark detection during tube drawing
The QASS Optimizer4D can detect vibrations at an early stage in order to subsequently reduce the drawing speed of the machine. In this way, chatter marks and associated production defects can be avoided.
Crack detection during spring coiling
With the Optimizer4D from QASS, cracks can be detected in real time and automatically during the coiling and setting process and defective springs can be sorted out immediately. This technology enables seamless monitoring and optimizes the production process by providing deep insights into the material quality and condition of the machines.
Hardness testing
of materials
With our µmagnetic measuring system, you can test the hardness of ferromagnetic materials in a non-contact and non-destructive manner. Through real-time spectral analysis, the properties of your material are visible live and evaluated in real time.
The QASS machine-learning kit
ideally prepared for research, development
and industrial use
- The measuring cube "Optimizer4D", a compact high-performance PC with Linux as an open operating system, and everything you need for industrial machine-learning implementations.
- QASS structure-borne sound sensors can extract big data from almost any manufacturing process and use it for process analysis and optimization.
- Open communication modules for the integration of all conceivable data sources and correlation with high-speed measurement data.
- QASS open-source modules integrate the "Optimizer4D" into the network and into machine-learning development environments such as Jupiter Lab.
News
The Revolution in Industrial Measurement Technology
QASS specializes in component monitoring, process optimization, crack detection and tool monitoring. As the global leader in crack detection during the straightening of steel shafts, our new High Frequency Impulse Measurement (HFIM) process has set new standards.
Cognitive sensing is interpretive measurement - Optimizer4D autonomously and in real-time detects when a production process exceeds tolerance limits. QASS systems analyze large amounts of sensor data in real time, uncovering hidden patterns. The combination of cognitive measurement technology and high-frequency structure-borne sound enables a new dimension in process data analysis. Where previously only noise was measurable, insights can now be gained that qualitatively describe the state of a machining process. Machines can thus autonomously evaluate whether the last machining step was successful.
Quality assurance
100% workpiece monitoring - including complete documentation.
Tool monitoring
Condition inspection of
tool and machine.
Crack detection
In-process and non-destructive crack detection during straightening.
Process optimization
Reduction of scrap and optimization of maintenance intervals.
It's that easy
It's that easy
Request
You contact us, by phone or by mail, and describe your situation
Target definition
We define the goals of the project together with you.
Data analysis
QASS measurement equipment is installed and collects data that is subsequently analyzed.
Application
The measurement technology is specially adapted to your purposes.
Evaluation
Our system is tested and optimized at your site under production conditions.
Arrange a consultation appointment now!
Ask our experts about the possibilities for your industrial processes without obligation.