Straightening Processes

Step 2: Training

Your Optimizer4D learns the typical signals that occur during the straightening of your components. Thus, even very specific straightening emissions can be clearly distinguished from cracks according to their classification.

Result: You have achieved an even lower crack rate, because the measuring system detects pseudo scrap precisely. The reduction of pseudo scrap is complete.

Step 3: Expertise

Benefit from QASS’ many years of experience in monitoring and optimizing straightening processes and our close cooperation with straightening machine manufacturers. We provide target-oriented support in adapting your straightening strategy to avoid the formation of real cracks in your components.

Result: A renewed reduction of the crack rate by optimizing your straightening strategy. The occurrence of real cracks is reduced.

Step 4: Automation

Upgrades to the straightening machine software and seamless integration of QASS intelligence apply everything learned fully automatically in the straightening process. Adaptive responses to process variations and predictive crack warnings become possible. Information available online from production can be correlated with QASS data for optimization.

Result: The crack rate is almost 0% due to the automated prevention of cracks. A largely crack-free straightening is made possible.

Step 5: Care

QASS-Care ensures that the achieved production and quality level is maintained. Remote assistance, constant innovations of our measuring technology up to AI ensure an almost crack-free straightening even with components and materials becoming more complex. Continuous optimization is our mission.

Result: mission accomplished – virtually a 0% crack rate in straightening has been achieved. Crack-free production is a reality.